Vision Controls Engineer - Industrial Automation

At BOS Innovations, we are driven by a clear purpose: to deliver exceptional industrial automation solutions that solve real manufacturing challenges and enable our customers to compete at the highest levels. For over 25 years, we’ve partnered with manufacturers across North America, from automotive to energy to advanced industries -providing intelligent automation systems built on precision, reliability, and innovation.

Guided by our core values of Truth, Excellence, Work Ethics, and Innovation, we are committed to serving our customers and supporting one another with integrity and accountability. At BOS, people come first. We believe in cultivating an environment where talented individuals grow into inspired professionals of character and competence. Our purpose is not only to deliver great technology, but also to develop great people - fostering collaboration, continuous learning, and professional growth.

About the Role

As a Controls & Vision Engineer, you will design, develop, and commission integrated automation systems and products for industrial manufacturers that combine PLC controls, robotics, and advanced machine vision technologies.

This role will support BOS’s TrueLight projects - BOS Innovations’ specialized machine vision automation company. TrueLight focuses on advanced inspection and robotic guidance solutions, leveraging 2D/3D vision and AI-enabled technologies to improve manufacturing quality, precision, and overall system performance.

You will work across the full project lifecycle, from concept development and system design through programming, integration, and onsite commissioning - collaborating with cross-functional teams to deliver reliable, high-performance automation solutions. 

This role is built around strong PLC and robot programming ability and vision programming is a valued plus: TrueLight has deep in-house vision expertise and provides direct, hands-on mentoring to grow that skill on the job. Backed by TrueLight’s Proximity Smart Support™ remote platform, this person has the support to grow into broader system ownership over time.

Location(s): Texas, and Michigan
Employment Type: Contract
Salary Range: $40/hr. - $54/hr.
Department: TrueLight

RESPONSIBILITIES

Controls, Automation & Robotics Programming

• Develop PLC and HMI programs aligned with system requirements and customer specifications
• Program and integrate industrial robots (e.g., FANUC, ABB, Yaskawa, or similar) for material handling, guidance, and process automation
• Integrate I/O, communications, and device interfaces across automation systems
• Troubleshoot system performance, sequencing, and machine functionality during build and commissioning
• Develop and implement safety PLC programs in accordance with applicable standards

Vision Systems Integration (TrueLight)

• Develop and integrate machine vision applications (2D and 3D) for inspection, validation, and guidance
• Configure and optimize vision systems using platforms such as Cognex, Keyence, LMI, Matrox, Mech-Mind, Photoneo, or similar
• Support implementation of AI-enabled vision tools for inspection and classification applications
• Calibrate, test, and troubleshoot vision systems to meet accuracy and performance requirements

System Integration & Commissioning

• Integrate PLC, robotics, and vision systems into cohesive automation solutions
• Commission systems onsite, including I/O validation, communication setup, and system testing
• Identify and resolve technical issues across controls, robotics, and vision components
• Optimize system performance for uptime, accuracy, and repeatability

This description reflects management’s assignment of essential functions; it does not prescribe or restrict the tasks that may be assigned. BOS welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

Your interest in this opportunity is appreciated. Applicants must be legally eligible to work in the United States of America, and able to travel to Canada as required. Only those applicants selected for an interview will be contacted.

Must Have

• 2+ years of hands-on experience in PLC and/or robot programming within industrial automation
• Strong understanding of controls systems, I/O, and communications
• Hands-on experience with system commissioning and troubleshooting
• Experience working in industrial or manufacturing environments

Nice to Have

• Experience integrating machine vision systems (2D or 3D) in manufacturing environments
• Experience with AI-based vision tools or advanced inspection systems
• Familiarity with vision-based inspection technologies
• Willingness to travel across the U.S. and to Canada as required