Real Jobs From Anywhere
Real Jobs From Anywhere
Back to Jobs

Staff Engineer, Tool Design (R4967)

Shield AI
Dallas, Texas
•On-site•
Full-time
•
Posted 8 months ago
Aircraft Operations Division
Apply Now

Job Description

Job Description:
The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis, release, fabrication, and prove-out) ensuring safe, repeatable, first-time-right assembly. You will work cross-functionally with Manufacturing, Quality, and Safety to deliver robust tooling that supports pilot builds through rate production. 

Responsibilities

What you'll do:

  • Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls). 
  • Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks. 
  • Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics. 
  • Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling. 
  • Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations. 
  • Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out. 
  • Develop Tool Setup & Care Instructions, PM plans, and inspection checklists. 
  • Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation. 
    • Tools & Skills 
  • CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes. 

    • Requirements

    Required qualifications:

  • 7+ years of experience in tooling design, mechanical design, or manufacturing engineering. 
  • Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field. 
  • Experience in prototype manufacturing in a startup or rapid-growth environment. 
  • Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly. 
  • Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities

    • Preferred qualifications:

  • Knowledge of quality standards, such as AS9100 or ISO 9001. 
  • Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems. 
  • Strong project management skills, including experience managing multiple priorities and deadlines. 

    • Ready to Apply?

    Take the next step in your career journey

    Apply Now

    Keep looking

    Related roles you might like

    Director, FP&A Digitization (R5465)

    Shield AI

    On-siteFull-time4 days ago

    Senior Staff Engineer, Systems Test (R5430)

    Shield AI

    On-siteFull-time4 days ago

    Staff Engineer, GenAI Tooling & DevEx (R5469)

    Shield AI

    On-siteFull-time4 days ago

    Manager, GTM Sales Enablement (R5468)

    Shield AI

    RemoteFull-time4 days ago

    Communications Associate (R5514)

    Shield AI

    On-siteFull-time4 days ago

    Senior Electrical Engineer, Test Equipment Design

    Shield AI

    On-siteFull-time4 days ago

    Senior Electrical Engineer, Test Equipment Design

    Shield AI

    On-siteFull-time4 days ago

    Electrical Engineer, Test Equipment Design

    Shield AI

    On-siteFull-time4 days ago

    Senior Business Development Lead - Hivemind - Greece (R5496)

    Shield AI

    On-siteFull-time4 days ago

    Staff Engineer, Mechanical & Actuated Systems (R5293)

    Shield AI

    On-siteFull-time4 days ago

    Applications Engineer, Autonomy (open level) - Remote

    Shield AI

    RemoteFull-time4 days ago

    Staff Engineer, Quality Assurance (R5358)

    Shield AI

    On-siteFull-time5 days ago

    Senior Talent Acquisition Partner

    Shield AI

    On-siteFull-time5 days ago

    Associate Facilities Coordinator (R5456)

    Shield AI

    On-siteFull-time6 days ago

    Staff Software Engineer, Perception (R5421)

    Shield AI

    On-siteFull-time6 days ago

    Explore more

    Browse more jobs like this

    Work arrangement

    On-Site jobs

    Disclaimer: Real Jobs From Anywhere is an independent platform dedicated to providing information about job openings. We are not affiliated with, nor do we represent, any company, agency, or agent mentioned in the job listings. Please refer to our Terms of Services for further details.