Senior Engineer, Flight Test (R6304)

Shield AI is seeking an highly motivated and experienced Flight Test Engineer to develop, plan, execute, and analyze ground and flight test operations for a fast-paced next gen aircraft system. You will work closely across several segment owners of engineering, operations, autonomy, systems integration, product support, manufacturing, and customers.  

Develop, publish, and execute comprehensive flight test plans, procedures, cards, risk assessments, safety, and readiness reviews

Support integration and test of aircraft systems, payloads, comms/data links, software, ground control systems, and mission equipment

Lead and coordinate pre-flight, flight, and post-flight activities, including system configuration, instrumentation, telemetry, data collection and test reports

Analyze ground and flight test data to identify performance trends, anomalies, root causes, and corrective actions

Coordinate with engineering teams to validate requirements, troubleshoot issues, and mature system capabilities

Lead or participate in test range operations, safety briefings, go/no-go decisions, and test setup and logistics

Document test results, lessons learned, anomalies, and recommendations in clear technical reports

Support aircraft maintenance, configuration control, and system readiness

Create and improve flight test processes, tools, data workflows, and operational efficiency

Create and maintain ground and air operating limitations requirements

Travel to test sites, customer locations, and field exercises as required

The ideal candidate is practical, detail-oriented engineer who is comfortable in control rooms, hangar/maintenance areas, solving complex problems, taking ownership, rapid decision-making, and hands-on engineering concept environments. You can write a detailed test plan, troubleshoot hardware and software at a test site, analyze flight data, and communicate clearly under operational pressure. You are safety-minded, have high technical acumen, and motivated by building and validating advanced and complex aircraft systems to field to the operators quickly.

Bachelor’s degree in Science, Technology, Engineering or Math (STEM Degree)

5+ years of experience with developmental and/or operational ground and flight test, unmanned/manned aircraft systems, aircraft integration, or aerospace systems engineering

Strong understanding of aircraft systems, flight dynamics, avionics, telemetry, sensors, or control systems

Proven ability to write and execute structured test plans, procedures, and reports

Strong troubleshooting skills in field and/or lab environments

Excellent communication skills and ability to work across engineering and operations teams

Willingness to travel and work outdoors, fields, or test range environments

Overtime and weekend coverage as required

U.S. Citizenship Only with In-Scope active Secret clearance required to start

8+ years of experience with developmental and/or operational ground and flight test, unmanned aircraft systems, aircraft integration, or aerospace systems engineering

Experience in Group 4-5 UAS and/or fighter type capability or similar weapons systems

Familiarity with FAA, DoW, and test range flight operations

Experience with autonomy, navigation, mission planning, and Command-and-Control (C2) systems

Hands-on experience with aircraft maintenance, avionics integration, payload integration, and ground support equipment

Experience with telemetry systems, flight and data logs, sensor data, datalinks, and RF systems

Part 107 Remote Pilot Certificate or crewed aviation experience

Proven Mission Control Room experience using Integrated Analysis & Data System (IADS) or similar development FTI display system

Experience leading or supporting developmental flight test campaigns from design through planning and execution to include reporting